136
edits
DB-2: Difference between revisions
no edit summary
No edit summary |
|||
| (5 intermediate revisions by 2 users not shown) | |||
| Line 1: | Line 1: | ||
[[ru:ДБ-2| Русская версия]] | |||
[[es:DB-2| Versión en español]] | |||
== '''<big>GENERAL INFORMATION</big>''' == | == '''<big>GENERAL INFORMATION</big>''' == | ||
Knowing the level of product in a bunker allows you to solve problems of accounting for seeds, fertilizers, and crops. Monitoring the dynamics of level changes, taking into account the speed of movement and the cultivated area, makes it possible to control the seeding rate/fertilizer application during sowing, and the yield during combining. The bulk materials level sensor (hereinafter referred to as the sensor) is specially designed for use with a transport monitoring system - it is a modified fuel level sensor. For specialized accounting, you can use | Knowing the level of product in a bunker allows you to solve problems of accounting for seeds, fertilizers, and crops. Monitoring the dynamics of level changes, taking into account the speed of movement and the cultivated area, makes it possible to control the seeding rate/fertilizer application during sowing, and the yield during combining. The bulk materials level sensor (hereinafter referred to as the sensor) is specially designed for use with a transport monitoring system - it is a modified fuel level sensor. For specialized accounting, you can use special agricultural software. | ||
[[File:Db2_dimensions.png|alt=DB-2 dimensions|none|thumb|600x600px|Fig 1 Sensor dimensions]] | [[File:Db2_dimensions.png|alt=DB-2 dimensions|none|thumb|600x600px|Fig 1 Sensor dimensions]] | ||
| Line 20: | Line 22: | ||
|2.3 | |2.3 | ||
|Interfaces | |Interfaces | ||
|digital (RS-485, LLS protocol), analog (0. | |digital (RS-485, LLS protocol), analog (0.2 to 9 V), frequency (300-4395 Hz) | ||
|- | |- | ||
|2.4 | |2.4 | ||
| Line 32: | Line 34: | ||
|2.6 | |2.6 | ||
|Supply voltage | |Supply voltage | ||
| | |9…80 V | ||
|- | |- | ||
|2.7 | |2.7 | ||
| Line 173: | Line 175: | ||
==== '''<big>Level change control</big>''' ==== | ==== '''<big>Level change control</big>''' ==== | ||
<blockquote>It must be taken into account that at the '''same''' level, but '''different humidity''', the sensor shows ''' | <blockquote>It must be taken into account that at the '''same''' level, but '''different humidity''', the sensor shows '''different level'''. For this reason, the sensor should be '''used to monitor level dynamics''' rather than to measure the actual product collected. The change in the filling level graph with changes in the humidity of the measured medium is shown in the graph below. </blockquote> | ||
[[File:Db2 chart examples.png|alt=Db2 chart examples|none|thumb|800x800px|Db2 chart examples]] | [[File:Db2 chart examples.png|alt=Db2 chart examples|none|thumb|800x800px|Db2 chart examples]] | ||
| Line 192: | Line 194: | ||
<li>Secure the resulting electrode to the insulators using ties;</ol> | <li>Secure the resulting electrode to the insulators using ties;</ol> | ||
=== INSTALLATION IN A PLASTIC HOPPER === | === '''<big>INSTALLATION IN A PLASTIC HOPPER</big>''' === | ||
[[File:DB-2 installation in a plastic hopper .png|alt=DB-2 installation in a plastic hopper|thumb|DB-2 installation in a plastic hopper ]] | [[File:DB-2 installation in a plastic hopper .png|alt=DB-2 installation in a plastic hopper|thumb|DB-2 installation in a plastic hopper ]] | ||
When installing in a plastic hopper, it is necessary to additionally install a second electrode (the same or a metal strip) parallel to the main one at a distance of 30 - 60 mm and connect it to the black output of the sensor (also known as the common wire and the sensor body). | When installing in a plastic hopper, it is necessary to additionally install a second electrode (the same or a metal strip) parallel to the main one at a distance of 30 - 60 mm and connect it to the black output of the sensor (also known as the common wire and the sensor body). | ||
| Line 205: | Line 207: | ||
== '''CONFIGURATION''' == | == '''CONFIGURATION''' == | ||
Use the [https://www.fmeter.ru/download/_ftp/eng/datchik-urovnja-sypuchih-produktov/eskort-db-2/DB2_Configurator.zip?v=270624163916 configurator] to configure the sensor. The program window is shown below. | Use the [https://www.fmeter.ru/download/_ftp/eng/datchik-urovnja-sypuchih-produktov/eskort-db-2/DB2_Configurator.zip?v=270624163916 configurator] to configure the sensor. The program window is shown below. | ||
[[File:DB-2 configurator interface.png|alt=DB-2 configurator interface|none|thumb|900x900px|DB-2 configurator interface]] | |||
[[File:DB2 connecting to laptop.png|alt=DB-2 to laptop connection|thumb|DB-2 to laptop connection]] | |||
ATTENTION! After turning on the sensor's power, its output is in RS-485 mode for 15 seconds. This allows you to connect a sensor that is in a mode other than RS-485 for configuration. | |||
Connect the USB-RS485 converter “Escort C-200M2” or similar to the computer, and the sensor to the converter in accordance with the diagram presented. ''Do not connect the red wire yet.'' | |||
Connect the USB-RS485 converter “Escort C-200M2” or similar to the computer, and the sensor to the converter in accordance with the diagram presented. Do not connect the red wire. | |||
''Note. The sensor calibration should be performed after installation. Therefore, it will be more convenient to connect the converter not directly to the sensor, but through a cable extension.'' | ''Note. The sensor calibration should be performed after installation. Therefore, it will be more convenient to connect the converter not directly to the sensor, but through a cable extension.'' | ||
| Line 217: | Line 218: | ||
=== '''<big>Driver for C-200M2</big>''' === | === '''<big>Driver for C-200M2</big>''' === | ||
<blockquote>We recommend using our Escort C200M/C200M2 USB-RS-485 converter, since we | <blockquote>We recommend using our Escort C200M/C200M2 USB-RS-485 converter, since we can not guarantee 100% compatibility of our devices with converters from other brands. | ||
When working with a laptop, we recommend connecting it to the power supply and/or connecting an additional USB cable to the ADD connector of | When working with a laptop, we recommend connecting it to the power supply and/or connecting an additional USB cable to the ADD PWR connector of C200M. Otherwise, there may not be enough power to operate the sensor and transmitter. | ||
Along with installing the configurator 1.0.2.38, the drivers for the C200M will be installed automatically. | Along with installing the configurator 1.0.2.38, the drivers for the C200M will be installed automatically. | ||
| Line 227: | Line 228: | ||
If the driver was installed correctly, then after connecting the converter to your PC/laptop, you will see the STMicroelectronics Virtual COM Port ('''1''')(C200M) or USB-SERIAL CH341A ('''2''')(C200M2) device in the COM and LPT ports section of the Windows device manager " to enter this menu, press '''win+r''' and enter '''devmgmt.msc''' and press '''OK''' ('''3''') and then expand the com ports submenu ('''4''')" | If the driver was installed correctly, then after connecting the converter to your PC/laptop, you will see the STMicroelectronics Virtual COM Port ('''1''')(C200M) or USB-SERIAL CH341A ('''2''')(C200M2) device in the COM and LPT ports section of the Windows device manager " to enter this menu, press '''win+r''' and enter '''devmgmt.msc''' and press '''OK''' ('''3''') and then expand the com ports submenu ('''4''')" | ||
The com port number displayed in this menu is also needed to connect the sensor.</blockquote>[[ | The com port number displayed in this menu is also needed to connect the sensor.</blockquote> | ||
[[File:Start DB-2 configuration.png|alt=Start DB-2 configuration|thumb|Start DB-2 configuration]] | |||
=== '''<big>Connecting to the sensor in the configurator</big>''' === | === '''<big>Connecting to the sensor in the configurator</big>''' === | ||
# Select the appropriate port and click the “Open port” button in the “TD500 Configurator” program window. Power up the sensor by connecting the red cable. | # Select the appropriate port and click the “Open port” button in the “TD500 Configurator” program window. Power up the sensor by connecting the red cable. | ||
# After successful opening, click '''Search for sensors'''.<br><br><br><br><br><br><br> | # After successful opening, click '''Search for sensors'''.<br><br><br><br><br><br><br> | ||
<br> | <br> | ||
<br> | <br> | ||
| Line 237: | Line 239: | ||
=== '''<big>Sensor calibration</big>''' === | === '''<big>Sensor calibration</big>''' === | ||
[[ | [[File:DB-2 calibration interface.png|alt=DB-2 calibration interface|frame|DB-2 calibration interface]] | ||
DB-2 is calibrated without bulk product. It must be mounted on the hopper before calibration. | DB-2 is calibrated without bulk product. It must be mounted on the hopper before calibration. | ||
| Line 256: | Line 258: | ||
=== '''<big>Changing the network address</big>''' === | === '''<big>Changing the network address</big>''' === | ||
To change the network address, click the Change network address button. In the window that opens, enter the required address (1-255) and click OK'''.'''[[ | To change the network address, click the Change network address button. In the window that opens, enter the required address (1-255) and click OK'''.''' | ||
[[File:Network address change.png|alt=Network address change|none|thumb|Network address change]] | |||
=== '''<big>Tank calibration</big>''' === | === '''<big>Tank calibration</big>''' === | ||
| Line 274: | Line 277: | ||
=== '''<big>Connection diagram</big>''' === | === '''<big>Connection diagram</big>''' === | ||
[[ | [[File:DB2 C200 connection scheme.png|alt=DB2 C200 connection scheme|none|thumb|600x600px|DB2 C200 connection scheme]] | ||
[[File:DB2 GPS connection scheme.png|alt=DB2 GPS connection scheme|none|thumb|600x600px|DB2 GPS connection scheme]] | |||
== '''<big>POSSIBLE PROBLEMS AND THEIR SOLUTIONS</big>''' == | == '''<big>POSSIBLE PROBLEMS AND THEIR SOLUTIONS</big>''' == | ||
=== '''<big>How to switch the sensor to analog mode</big>''' === | === '''<big>How to switch the sensor to analog mode</big>''' === | ||
<blockquote>DB-2 in modification | <blockquote>DB-2 in 2023 modification and newer always works in two modes - RS-485 (orange and white cables) and analog (green cable). There is no need to additionally select analog mode.</blockquote> | ||
=== <big>'''The level does not reach full when the hopper is full'''</big> === | === <big>'''The level does not reach full when the hopper is full'''</big> === | ||
| Line 288: | Line 290: | ||
But it is worth considering that in this case, when filling the bunker with humid product, the level may reach a maximum when the bunker is not completely filled.</blockquote> | If you want your chart to show how full the bunker is you can attach a calibration table. Take the sensor value that is observed when the bunker is full and set the corresponding value in the calibration table equal to the volume of the full bunker. | ||
'''But it is worth considering that in this case, when filling the bunker with humid product, the level may reach a maximum when the bunker is not completely filled.'''</blockquote> | |||
=== <big>'''The sensor periodically reports error 6500'''</big> === | === <big>'''The sensor periodically reports error 6500'''</big> === | ||
<blockquote>In this case, you should check | <blockquote>In this case, you should check the connection of the sensor's measuring contacts to the electrodes/hopper.</blockquote> | ||
=== '''<big>Level values falls down</big>''' === | === '''<big>Level values falls down</big>''' === | ||
<blockquote>In this case, you should check | <blockquote>In this case, you should check the connection of the sensor's measuring contacts to the electrodes/hopper.</blockquote> | ||
=== '''<big>The sensor periodically reports error 7000</big>''' === | === '''<big>The sensor periodically reports error 7000</big>''' === | ||
<blockquote>Perhaps the product was too wet and the measured value was higher than the Full calibration value. If the problem persists, check the integrity of the insulation on the electrodes</blockquote> | <blockquote>Perhaps the product was too wet and the measured value was higher than the Full calibration value. If the problem persists, check the integrity of the insulation on the electrodes and make sure that Full callibration value is 10 times higher than the Empty one.</blockquote> | ||
=== '''<big>The readings are jumping up</big>''' === | === '''<big>The readings are jumping up</big>''' === | ||
<blockquote>Perhaps the product was too wet and the measured value was higher than the Full calibration value. If the problem persists, check the integrity of the insulation on the electrodes</blockquote> | <blockquote>Perhaps the product was too wet and the measured value was higher than the Full calibration value. If the problem persists, check the integrity of the insulation on the electrodes</blockquote> | ||